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Vial filling and stoppering (revision 1)

Old revision·11:01, 31 Oct 2024·MolarMassMaeve

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Vial filling and stoppering
DeterminesFill mass, headspace, container integrity
Sequence for lyophilisateFill, partially stopper, dry, seat, cap
Failure mode of interestUnderfill; seal defects
Analytical method infobox · conventions

Vial filling and stoppering is the operation that transfers material into its final container and closes it. For a lyophilised product the sequence is distinctive: solution is filled, stoppers are seated only partially so that vapour can escape, the vials are dried in the chamber, and the stoppers are then pressed home before the vials leave it.[1]

Two attributes are set here and nowhere else. Fill mass determines how much material a purchaser receives — see Underfilling — and container closure integrity determines whether the contents stay dry and uncontaminated for the shelf life.[2]

References

  1. ^ International Council for Harmonisation, Q7: Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients (2000).
  2. ^ United States Pharmacopeia, General Chapter <1207>, Package Integrity Evaluation — Sterile Products.